Crossover Series

The world's first "truly modular" card production system

Did you ever wish you could quickly re-configure your card personalization system to shift the labeler upstream, ink jet downstream, or add a turnover or bump turn unit to change the directional flow of your products?  Of course!  The problem is that while most systems claim to be modular, there simply is no cost effective or operator friendly method for making component changes once the machine is on your floor. 

That's why we developed the Crossover Series line of card personalization and fulfillment components.  With the ever changing packaging dynamics of today's marketplace, versatility is now the most critical factor in selecting a system that can expand with your customer base while optimizing your current budget and long term equipment acquisition goals. 

It all starts with our newest generation of servo driven air transport tables - Available in 4', 6', and 10' lengths, we've engineered quick-connect integration harnesses that allow for interchangeable and easily expandable system configurations.   So when your next big sales opportunity calls for duplex imaging, plow folding, gluing, attaching, or extra labeling capabilities, we can provide you with expansion modules that will quickly integrate to your existing base system and you're on your way.

Want the ultimate system for the future but don't have the budget right now? 

No problem - simply configure a base system that will address your immediate needs and as new opportunities arise, expand it with the most versatile and widest range of personalization and fulfillment components available in the industry.

• System Controller: Our entire production line is fully integrated and managed by the GT-MIC system controller.  The GT-MIC provides for tracking and verification of all critical information during production, along with comprehensive job reporting capabilities to ensure complete integrity for every product you produce.
   
• Feeders: We offer the full line of Profold, Straight Shooter, and MultiFeeder product feeders to match up with your applications.
   
• Air Transport Tables (4', 6' 10'): Profold's line of servo-driven air transport tables have been precision engineered for tight registration, minimal product vibration and fluctuation to deliver the highest quality ink jet imaging and magnetic stripe encoding results. 
   
• Air Transport Options (Turnover and bump turn units): Quickly flip your product for duplex imaging or provide 90 degree turns to integrate to a plow folding or card attaching module.
   
• Magnetic Stripe Encoding: Our proprietary "Pro-Mag" magnetic stripe encoder is an industry proven system that is built on a rugged electronics platform for the most demanding applications.
   
• Ink Jet Imaging: We specialize in DOD ink jet systems manufactured by Graph Tech AG.  The GT Jet 72 and 64 printers are world renowned for their speed, ease of use and flexibility and deliver eye popping bar codes and variable data that rival much slower thermal transfer printing processes.
   
• LED UV Curing: Our latest innovation, the "Pro-Cure" LED curing system represents a major paradigm shift in the way card personalization systems are designed and manufactured.  By combining their far smaller footprint and electrical requirements along with the minimal heat emissions generated by LED lenses, the "Pro-Cure" solution has enabled us to engineer production lines that are much easier to run and maintain.
   
• Mini Labeler: It's so versatile, it's like getting two labelers in one!  With its light weight and compact design, it only takes minutes to mount it at the front of your line when you want to apply and then personalize magnetic stripe or blank activation labels in one pass.  When you're done, you can quickly position it downstream from your ink jet system to apply scratch off labels to phone cards and gift cards.
   
• Cross-Core™ Roll Unwind System: Our patent pending high capacity label delivery system provides you with the capability to run your production lines for hours without stopping to change rolls of labels.
   
• Camera Verification: Axode controllers and camera systems provide exceptional verification performance ensuring complete integrity for every product you produce.
   
• Plow Folding: Built in the rugged manufacturing tradition of Ga-Vehren Engineering, our GVX plow folding units are the industry standard for long life and consistent performance.
   
• Card Attaching: We supply you with a Nordson glue system, a Multifeeder attaching feeder and an Axode expansion camera integrated to our 6' air transport table - simply plug it into your base system and you're ready to go.